Sluff
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« Reply #2 on: May 23, 2008, 12:34:35 PM » |
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Thanks Roadrunner. This is the open document.
Customer Communication
April 7, 2008
Dialysate Bag Hanging Holes Changed Can I Use Dialysate Bags that were Frozen? New Material for Priming Spike Examining for Kinks Cartridge Overwrap is Not a Sterile Barrier Internet Connectivity is a Good Option for Logfile Download New Warmer Disposable Labeling and Packaging New CAR-124 Tray
Dialysate Bag Hanging Holes Changed
Several months ago we sent out a Customer Communication announcing that the bag design on our dialysate had changed, including the removal of the bag center hole. While our labeling has always instructed users to hang the bags using two holes instead of just one for safety reasons, we have had numerous calls into Tech Support with reports of 38 alarms and wasted dialysate because hanging the new bags with only one hole forces the bag to hang at an angle with the port no longer the bottommost point. It is important, therefore, to remind your patients to use both holes to hang the new bag.
We have also had reports that the new design is more difficult to hang. Many report that the holes are not punched out when received and that when they are, they are more difficult to hang on the IV pole. As a result, we have instituted two new procedures at our dialysate vendor—one to ensure our supplier fully cuts and vacates the holes, and two, to enlarge the hole diameter by 2-3mm. Patients should start to see these changes in the product within a few months.
Can I Use Dialysate Bags that were Frozen?
In recent winter months, we have had a number of patients call in concerned that their dialysate bags were frozen during transit. The IFU enclosed with the dialysate bags indicates that the bags should be stored at room temperature. Freezing should be avoided as the bag material can crack when frozen causing the dialysate to leak out. However, if the bag is intact after thawing, the dialysate is safe to use. The attached letter explaining this can be distributed to any patient or center wishing further documentation on this practice.
New Material for Priming Spike
We have recently been notified by a number of our customers that the saline bag design sold by Fresenius has changed. These changes appear to include a longer port section and a tougher diaphragm within the port making them more difficult to spike. If the spike is not fully inserted into the port, saline may not be successfully drawn through the cartridge during prime, causing multiple 38 alarms.
We are in process of qualifying a harder, more structurally rigid material for our spikes. We expect that this solution is a few months away, however. In the meantime, please apply additional force while inserting the spike to be sure the saline outlet is flush with the disc on the priming spike.
Examining for Kinks
As part of our continuous improvement process, we continue to work to minimize kinking in cartridge lines. We now coil the patient lines on top of the cartridge in a very specific manner to prevent any clamps or luers from being coiled on sensitive areas of the cartridge or on the lines themselves. We also ensure that the coils are placed on the tray so as to prevent overlap that could cause the line to become compressed against the walls of the box. Finally, we vent the outer plastic overwrap on the cartridge to prevent excessive vacuum sealing, which was at times, flattening the patient lines.
Patients are seeing the results of these actions currently, and we hear that kinks have declined. However, some patients have become so sensitive to looking for kinks, they are rejecting cartridges if there is even the slightest out-of-round condition on a line. To assist our patients in determining whether to reject a cartridge or not, we are providing the following definition of a kink, which Medisystems has been using for many years. Any tubing that is occluded by a kink more than 35% of its original outer diameter should be rejected, particularly if found on a blood line. In this case, the patient should notify Technical Support with the complaint and use a different cartridge for treatment.
Cartridge Overwrap is Not a Sterile Barrier
Technical Support has received a number of calls from our patients with comments indicating that they believe the plastic overwrap cartridge bags provide a sterile barrier around the cartridge. Patients should be reminded that it is the fluid pathway that is sterile and if any part of the cartridge is received disconnected, such as a luer connection or the priming spike cap, they should contact Technical Support with the complaint and use a different cartridge for treatment.
Internet Connectivity is a Good Option for Logfile Download
This is just a reminder that patients who have their house networked for cable internet access can opt to connect their Cyclers for logfile extraction to a regular CAT5/Ethernet connection instead of the phone line. This will permit transfer of data files without interfering with phone service at any time. It is also a good option for those patients without landline phones.
New Warmer Disposable Labeling and Packaging
Due to the number of packages of warmer disposable sets that are lost in transit, we will be shipping FWS-206 and FWS-209 product soon in larger boxes measuring 13” x 11.5” x 8”. Each box will contain 24 individually wrapped disposable sets and a single IFU. Labels on these boxes will have a “-B” suffix, such as FWS-206-B. All patients will receive a case at start up as part of their reserves. Bagged patients will be shipped one case per month with their other supplies. PureFlow SL patients can reorder if their reserves get low over time. New centers will also receive a case at start up. Patients will begin to receive these new cases within the next two to three months.
Also going into effect shortly will be new luggage tag-type labels on the warmer disposable bags. These labels will contain the catalog number, lot number, and expiry date information for easy identification.
New CAR-124 Tray
Our CAR-124-B filter-less cartridge design has now been transitioned to the new lighter weight tray used in all our other cartridges. These new cartridges are labeled CAR-124-C and are being shipped now. Also changed temporarily are the colors of the filter connectors which will appear a lighter, more translucent color as a result of our supplier’s company-wide reduction of dye policy. We are in process of manufacturing custom colored connectors to return the appearance back to the original colors, but in the meantime, our CAR-124-Cs will have the lighter colored connectors.
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